Shortening a motorcycle chain is an essential skill for any motorcycle owner. Whether you’re replacing a worn-out chain or adjusting the chain length for a custom setup, learning how to properly shorten your motorcycle chain is crucial for maintaining your bike’s performance and safety. In this comprehensive guide, we will walk you through the steps of shortening a motorcycle chain.

What You Will Need:

  • A new motorcycle chain of the correct length
  • A chain breaker tool
  • A chain rivet tool
  • An angle grinder or a Dremel tool with a cutting disc
  • A tape measure or calipers
  • A flat-head screwdriver

Step 1: Preparation

Before you begin shortening your motorcycle chain, make sure you have all the necessary tools and equipment ready. Ensure the bike is on a secure stand and the rear wheel is off the ground for easier access. Put on some protective gloves and safety glasses to guard against any flying debris.

Step 2: Determine the Correct Chain Length

Measure the current chain length or the desired length if you are using a custom setup. Using a tape measure or calipers, carefully measure from the center of one pin to the center of another. Ensure accurate measurements to avoid complications later on.

Step 3: Break the Chain

Using a chain breaker tool, align the tool’s pin with the chain’s pin you wish to remove. Slowly turn the tool’s handle to push the pin out of the chain link, separating it from the rest of the chain. Repeat this process until the chain is broken into the desired length.

Step 4: Remove Any Excess Links

After breaking the chain, it’s common to have extra links. Use an angle grinder or a Dremel tool with a cutting disc to remove these excess links. Take great care during this process, ensuring a smooth and even cut to prevent any damage to the chain.

Step 5: Reconnect the Chain

With the chain at the desired length, reconnect it using a chain rivet tool. Align the ends of the chain together and carefully guide the rivet tool’s pin through the outer edge of the chain link until it protrudes on the other side. Use the chain rivet tool to press the pin firmly until it’s flush with the outer plate surface.

Step 6: Check Tension and Lubricate

After shortening and reconnecting the chain, carefully place it back onto the motorcycle’s sprockets. Adjust the chain tension according to your motorcycle’s specifications by moving the rear wheel back and forth. Once the proper tension is achieved, apply lubricant to ensure smooth operation.

Shortening your motorcycle chain is a relatively straightforward process when you have the right tools and follow the correct steps. By mastering this skill, you can save money on chain replacements and maintain optimal performance for your motorcycle. Remember to always prioritize safety and take your time when working on your bike. Happy riding!

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