Stripped Allen screws can quickly turn a simple DIY project into a frustrating ordeal. These small, hexagonal screws are commonly used in furniture, appliances, and even bicycles. When the inside of the screw becomes stripped, it can feel impossible to remove. But fear not! In this step-by-step guide, we’ll show you how to remove stripped Allen screws with ease.

What you’ll need:

  • A set of screw extractors
  • A rubber band
  • A drill with a drill bit
  • A hammer
  • A pair of pliers

Step 1: Assess the situation

Before attempting to remove the stripped Allen screw, take a moment to assess the situation. Try to determine how the screw became stripped and if there are any visible signs of damage. This will help you choose the best method for removal.

Step 2: Apply a rubber band

If the Allen screw is partially stripped but still has some grip, try this simple trick. Place a rubber band over the stripped area and press it firmly into the screw head. The rubber band will provide extra grip and traction for your Allen wrench.

Step 3: Use a screw extractor

If the rubber band trick doesn’t work or if the screw is completely stripped, it’s time to use a screw extractor. Select an extractor that matches the size of your stripped Allen screw. Attach the extractor to your drill and place it into the stripped screw head. Apply steady, downward pressure while turning the drill counterclockwise. The extractor will catch the screw’s threads and back it out.

Step 4: Drill a small hole

If the screw extractor is ineffective or not available, you can try drilling a small hole into the stripped Allen screw. Use a drill bit slightly smaller than the screw’s diameter. Place the drill bit on top of the screw and start drilling at a slow speed. Be cautious not to damage the surrounding surface. Once the hole is drilled, switch to reverse mode on your drill and apply gentle pressure while turning counterclockwise. The stripped screw should come loose.

Step 5: Use pliers

If all else fails, you can resort to using a pair of pliers to remove the stripped Allen screw. Grip the ruined head of the screw firmly with the pliers and apply steady force while turning counterclockwise. This method might require additional strength and patience, but it can often do the trick.

Final Thoughts

Removing stripped Allen screws doesn’t have to be a nightmare. By following these step-by-step instructions, you’ll be able to tackle this common DIY hurdle with confidence. Remember to assess the situation, try the rubber band trick, use a screw extractor or drill a small hole if necessary, and finally, resort to pliers if all else fails. With a little perseverance, you’ll have those stubborn stripped Allen screws out in no time!

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