If you’ve ever wondered how to mill drywall or fray gypsum board, you’ve come to the right place. In this step-by-step guide, we will walk you through the process of milling drywall and show you how to achieve the desired results. Let’s get started!

What You’ll Need

  • Standard drywall (preferably unused)
  • Safety goggles and gloves
  • A utility knife
  • A straightedge
  • A drywall rasp
  • A sander or sandpaper (optional)

Step 1: Measure and Mark

Start by measuring and marking the area you want to mill on the drywall. Use a straightedge to ensure your lines are straight and accurate. Remember to take safety precautions and wear your safety goggles and gloves before proceeding.

Step 2: Score the Drywall

Using a utility knife, score along the marked lines lightly. Apply just enough pressure to cut through the top layer of paper without damaging the underlying gypsum core. Be careful not to cut too deep, as this may weaken the board.

Step 3: Fray the Drywall

Once the scoring is complete, use a drywall rasp to gently fray the edges of the scored lines. Apply light pressure and move the rasp in a back-and-forth motion along the scored lines. This will create a textured look and enhance the appearance of the drywall.

Step 4: Sand the Surface (Optional)

If you desire a smoother finish, you can sand the surface of the milled drywall using a sander or sandpaper. This step is optional and depends on your preferred outcome. Be careful not to oversand or remove too much material.

Step 5: Clean up

After you’ve completed fraying the drywall, make sure to clean up any debris or dust. Use a vacuum or a broom to remove the excess materials from the work area. This will help maintain a safe and tidy workspace.

Learning how to mill drywall can add a unique and attractive touch to your interior walls. By following this step-by-step guide, you can easily fray gypsum board and achieve the desired results. Remember to prioritize safety and take proper precautions throughout the process. Now, go ahead and experiment with milling drywall to enhance the visual appeal of your living spaces!

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