What You Will Need:
- Trim removal tool
- Phillips screwdriver
- Torque screwdriver
- Replacement handle (if applicable)
Step 1: Remove the Trim Panel
The first step is to remove the trim panel that covers the internal handle. Use a trim removal tool to gently pry off the panel. Start at the bottom and work your way up to avoid damaging the clips that hold it in place.
Step 2: Disconnect Electrical Connections
Once the trim panel is removed, you will see electrical connections attached to the internal handle. Disconnect these connections by gently pressing down on the tabs and pulling the connectors apart. Take note of the positions of the connectors to ensure proper reassembly later.
Step 3: Remove Screws and Fasteners
Next, locate and remove any screws or fasteners that secure the internal handle to the door. A Phillips screwdriver may be required for this step. Carefully set aside the screws or fasteners to prevent them from getting lost.
Step 4: Detach the External Handle
At this point, you will need to detach the external handle from the internal handle assembly. Use a torque screwdriver to remove the screws that hold the external handle in place. Once removed, you can separate the two components.
Step 5: Install the Replacement Handle (if applicable)
If you are replacing the internal handle with a new one, this step is for you. Simply reverse the process by attaching the new handle to the internal handle assembly. Make sure to use the provided screws or fasteners to secure it properly.
Step 6: Reassemble the Internal Handle
Now that you have completed the necessary repairs or replacement, it’s time to put everything back together. Start by reattaching the external handle to the internal handle assembly. Then, secure the handle to the door with the screws or fasteners you previously removed.
Step 7: Reconnect Electrical Connections
Reconnect the electrical connections to the internal handle. Refer to the positions you noted earlier to ensure proper alignment. Gently press the connectors together until they click into place.
Step 8: Reinstall the Trim Panel
Finally, it’s time to reinstall the trim panel. Align the clips on the panel with the corresponding slots on the door and firmly press it into place. Start at the top and work your way down to ensure a secure fit.
Disassembling the internal handle of a Smart car may seem daunting at first, but with the right tools and guidance, it can be a straightforward process. Just remember to take your time, be gentle with the components, and follow the steps outlined in this guide. Before you know it, you’ll have successfully disassembled and reassembled the internal handle of your Smart car.