Curved plywood can add a unique and eye-catching feature to your woodworking projects. Whether you want to create curved furniture or decorative elements, bending plywood is a skill worth mastering. In this guide, we will walk you through the steps of bending plywood successfully.

What tools and materials do you need?

Before you start bending plywood, gather the following tools and materials:

  • Plywood sheets – choose high-quality plywood with a smooth surface
  • Steam generator or hot water
  • Clamps or straps
  • Resorcinol waterproof glue or epoxy
  • Jigsaw or bandsaw
  • Safety goggles and gloves

Preparing the plywood

Follow these steps to prepare the plywood for bending:

  1. Measure and mark the desired curve on the plywood sheet.
  2. Using a jigsaw or bandsaw, cut along the marked line to create rough curves.
  3. Sand the cut edges to smoothen them.
  4. Apply water or steam to the plywood surface that needs bending. This softens the fibers and increases flexibility.
  5. Leave the plywood in the steam or water until it becomes more pliable. This timing may vary depending on the thickness of the plywood.

Bending the plywood

Now that the plywood is prepared, it’s time to bend it:

  1. Wear safety goggles and gloves for protection.
  2. Quickly remove the plywood from the water or steam and bend it along the marked curve.
  3. Hold the plywood in place with clamps or straps while it dries. This pressure will shape the plywood to the desired curve.
  4. Allow the plywood to dry completely. This could take several hours to a few days depending on the thickness of the plywood.

Finishing touches

To ensure the strength and durability of your curved plywood, follow these final steps:

  1. Apply a generous amount of resorcinol waterproof glue or epoxy to the bent edges of the plywood.
  2. Secure the glued ends together with clamps or straps and leave them to dry according to the manufacturer’s instructions.
  3. Sand the glued joints to create a smooth and seamless finish.
  4. Apply an appropriate finish to protect the plywood, such as varnish or paint.

Bending plywood can seem like a challenging task, but with the right tools and techniques, it becomes an achievable skill. By following the steps outlined in this guide, you’ll be able to create beautiful and curved plywood elements for your next woodworking project. Remember to prioritize safety and take your time to ensure the best results. Happy bending!

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